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Wincoo Engineering Co., Ltd.

Automatic Welding Machine for Tank Construction, Automatic Tank Welder, Automatic Girth Seam Welding Machine manufacturer / supplier in China, offering Automatic Seam Welding Machine/ Horizontal Seam Machine for Tank Construction, Tank Rotator for Painting, Automatic Pipeline Welding Machine and so on.

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Supplier Homepage Product Tank construction eqiupment Automatic girth seam welding machine Automatic Seam Welding Machine/ Horizontal Seam Machine for Tank Construction

Automatic Seam Welding Machine/ Horizontal Seam Machine for Tank Construction

FOB Price: Get Latest Price
Min. Order: 1 Piece
Production Capacity: 230 Set/Year
Transport Package: Container
Payment Terms: L/C, T/T, Western Union

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Automatic welding machine for tank construction
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Basic Info
  • Condition: New
  • Certification: ISO9001, BV, GS
  • Type: Middle Pressure Storage & Transportation Equipment
  • Application Field: Water/Oil&Gas Tank
  • Specification: SGS, ISO9001, CE
  • HS Code: 851531900
  • Customized: Non-Customized
  • Tank Marerial: Metal Tank
  • Power Source: Miller/Lincoln
  • Trademark: WINCOO
  • Origin: Nanjing, China
Product Description

Automatic Seam Welding Machine/ Horizontal Seam Machine for Tank Construction
Cost and efficiency comparison analysis between manual welding and automatic welding on tank construction
 
I, Welding materials consuming cost comparison
For the storage tank girth seam welding, usually it takes X bevel if by manual welding while we consider K type bevel during automatic girth welding machine using. Take 60mm tank shell plate with 10 meters welding workload for example, the required welding materials that will be consumed is like this.
A,  Based on 60°X bevel by Manual welding, the calculation of required quantity of welding materials in the seam is:
               Gap G=2mm,δ=60mm,F=0,Bevel degree 60°for example:
               Deposition metal rate=2×60+30×tg30°×2×30/2×2+(2×30×tg30°+2)×3×2/3×2mm2×10m×7.8g/cm3
                             =101.85kg
 Welding wire=101.85kg/0.9=113.16kg
Welding flux=1.8×113.16kg=203.00kg
 
B,  :Based on 45°K bevel by automatic girth seam welding machine welding, the calculation of required quantity of welding materials in the seam is:
 
Gap G=2mm,S1=60mm,F=0,Bevel degree 45°for example:
Deposition metal rate=2×60+60/2×tg45°×60/2+(30×tg45°+2)×3×2/3×2mm2×10m×7.8g/cm3
                             =89.54kg
 Welding wire=89.54kg/0.9=99.50kg
Welding flux=1.2×99.50kg=119.40kg
Ø  Materials Cost will be saved: Each 10 meters seam welding can reduce welding materials cost:Around USD 40.00;
1,  Each 10 meter can reduce cost for welding wire of 24kg, which is also Around 35 USD;
2,  Welding flux can reduced cost of 5 USD for each 10 meters;
 
,              Man-hour cost / welding Time comparison between manual welding and automatic machine welding
Take 50mm shell plate girth seam welding for example
Welding processWelding wire DiameterWelding powerWelding speed mm/minBevel typeWelding pass quantity10M Seam welding time requriedMan-hour cost (please refer to your local salary cost)10m seam welding man-hour cost difference
Manual welding¢1.6-2.0mm
  1. -250A
  1. -200
60°X type Bevel50 passesAround 55hours  
Automatic machine welding¢3.2mm
  1. -500A
  1. -500mm/min
45°K type bevel Around 22passesAround 9.2hours 
 
Notes:
1,The automatic welding machine is with 6-8 times faster than by manual
2,It can greatly shorten your tank construction time which may reduce your project cost.
Automatic Seam Welding Machine/ Horizontal Seam Machine for Tank Construction
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