| Cooling Way: | Air Cooling |
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| Control: | Semi-Automatic |
| Style: | Tapped |
| Frequency Range: | Intermediate Frequency |
| Electric Current: | DC |
| Keywords: | Cantilever Type Pipe Welding Machine |
| Customization: |
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CHUCK TYPE PIPE WELDING MACHINE
The PPCW series chuck type pipeline automatic welding machine is equipped with TIG/MAG/SAW three kinds of welding processes according to the requirements of using process, which can realize the automatic welding of the pipeline root pass, filling and cap.
The main welding forms are: Automatic butt welding of straight pipe and straight pipe, automatic butt welding of straight pipe and taper pipe, automatic butt welding of straight pipe and flange, automatic butt welding of straight pipe and elbow, automatic butt welding of straight pipe and tee.Product Parameter
| Model | PPCW-24 | PPCW-32 | PPCW-40 | PPCW-44 | |||
| Pipe diameter | 2-24 inch DN50-600mm |
4-32 inch DN100-800mm |
8-40 inch DN200-800mm |
8-44 inch DN200-1200mm |
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| Wall thickness | 3-50mm | 3-60mm | 3-80mm | 3-80mm | |||
| The material | Carbon steel, alloy steel, stainless steel, low temperature steel, duplex stainless steel, copper nickel alloy, etc | ||||||
| Groove type | V,U,double V Type and other complex groove | ||||||
| Pipe welding seam | Butt welds of various pipe segments, such as pipe + pipe, pipe + flange, pipe + reducer, pipe + tee, pipe + elbow, etc | ||||||
| Workpiece length | ≤12m | ||||||
| Cantilever welder track length | 14m | ||||||
| Trolley track length | 12m | ||||||
| Welding process | Gas shielded welding + fine/thick wire submerged arc welding, solid disc wire | ||||||
| Use wire specifications | CO2/MAG:Φ1.0-1.6,SAW:Φ1.6-4.0 | ||||||
| Welding speed (mm/min) | CO2/MAG:200-350; SAW:400-800 | ||||||
| Integrated prefabrication efficiency DN/ day | CO2/MAG:250-450; SAW:400-600 | ||||||
| Chuck type lifting type drive main engine | Chuck drive rotation mode | Frequency conversion motor + turbine-worm reducer + precision rotary support | |||||
| Chuck drive speed regulation type | Variable frequency stepless speed regulation | ||||||
| Chuck center high range | 900-1200mm | 1282-1907mm | 1282-1907mm | 1482-2107mm | |||
| Chuck drive output torque | 19400N.m | 72000N.m | 100500N.m | 100500N.m | |||
| The pipe clamp | Three jaw chuck clamping/four jaw chuck clamping | ||||||
| Chuck lifting mode | Motor + screw elevator + high precision linear guide rail | ||||||
| Portable cantilever welding machine | Cantilever welding machine column lifting | Motor + turbo-worm reducer + high precision linear guide rail | |||||
| Cantilever welding machine column lifting stroke | 1000mm | 1200mm | |||||
| The cantilevers extend back and forth | Motor + gear reducer + rack and pinion + high precision linear guide | ||||||
| Cantilever forward and backward travel | 1000mm | 1200mm | |||||
| Cantilever axis walk | Length 14m, electric walking | ||||||
| X/Y Shaft electric fine-tuning mechanism(SAW) | The transmission way | Motor + high precision ball screw + imported linear guide rail | |||||
| Adjust the stroke | 150mm for upper and lower, and 150mm for left and right | ||||||
| CNC linear oscillator(TIG/MAG) | Structural components | Aviation aluminum alloy main structure, closed, prevent dust into | |||||
| The transmission structure | Stepper motor + high precision ball screw + imported linear guide rail | ||||||
| Swing unit | 0.5mm | ||||||
| Swing stroke | 100mm | ||||||
| Swing set | 0-50mm | ||||||
| Oscillation frequency | 20-60time/min | ||||||
| Residence time | 0-3sec | ||||||
| Welding system | Maximum current 815A, rated current 650A, 100% transient load rate, high equipment integration, strong anti-interference ability | ||||||
| WSP Expert control system for pipe welding | PLC+ human-machine interface, integrated management and control of various welding process parameters, the operator "learn quickly", shorten the equipment "input-output" cycle | ||||||
| Flux transport/recovery | Automatic welding special flux transport recovery all-in-one machine + mobile flux recovery car, | ||||||
| Safe use of equipment | From flux cartridge to flux funnel to flux recovery car to automatic closed loop control of flux cartridge, welding slag is filtered and separated by flux recovery car. | ||||||
| Power supply condition | Electrical equipment meets the requirements of CE certification, insulation safety level/standard H/IP23 | ||||||
| Equipment power | Safety limit is set for each function, and reliable safety protection, emergency stop button, grounding and safety device are provided to prevent misoperation or accidents | ||||||
| Carbon pollution protection | Three-phase five-wire system, 380V+10%/50HZ + 1HZ | ||||||
Product Photos
PRESS ROLLER TYPE PIPE WELDING MACHINE
The PPBW series press roller type pipeline automatic welding machine is equipped with TIG/MAG/SAW three kinds of welding processes according to the requirements of using process, which can realize the automatic welding of the pipeline root pass, filling and cap.
| Model | PPBW-24 | PPBW-32 | PPBW-40 | PPBW-44 | |
| Pipe diameter | 2-24 inch DN50-600mm |
4-32 inch DN100-800mm |
8-40 inch DN200-800mm |
8-44 inch DN200-1200mm |
|
| Wall thickness | 3-50mm | 3-60mm | 3-60mm | 3-60mm | |
| The material | Carbon steel, alloy steel, stainless steel, low temperature steel, duplex stainless steel, copper nickel alloy, etc | ||||
| Groove type | V,U,double V Type and other complex groove | ||||
| Pipe welding seam | Butt welds of various pipe segments, such as pipe + pipe, pipe + flange, pipe + reducer, pipe + tee, pipe + elbow, etc | ||||
| Workpiece length | ≤12m | ||||
| Cantilever welder track length | 6/12m | ||||
| Trolley track length | Gas shielded welding + fine/thick wire submerged arc welding, solid disc wire | ||||
| Welding process | CO2/MAG:Φ1.0-1.6,SAW:Φ1.6-4.0 | ||||
| Use wire specifications | CO2/MAG:200-350; SAW:400-800 | ||||
| Welding speed (mm/min) | CO2/MAG:250-450; SAW:400-600 | ||||
| Compaction type driver main engine | Compaction type main engine drive mode | Motor + turbo-worm reducer + taping roller set | |||
| The main driving wheel | Active rotation, 4 sets of polyurethane rubber roller | ||||
| Driving wheel speed | 0-1000mm/min, stepless frequency conversion speed regulation | ||||
| Pinch roller | Driven rotation, 4 sets of polyurethane coated roller | ||||
| Pressure arm lifting | Motor + gear reducer + screw screw + high precision linear guide rail | ||||
| Pressure arm rotation | 0-360 ° rotation, facilitate tube up and down | ||||
| Pressure wheel floating expansion | 50mm | ||||
| Horizontal arm moving mechanism | Extension of the transverse arm | Used for adjusting the position of welding head | |||
| The telescopic mechanism of the transverse arm | Motor reducer + gear rack + high precision linear guide | ||||
| The telescopic length of the transverse arm | 1000mm | ||||
| X/Y Shaft electric fine-tuning mechanism(SAW) | The transmission way | Motor + high precision ball screw + imported linear guide rail | |||
| Adjust the stroke | 150mm for upper and lower, and 150mm for left and right | ||||
| CNC linear oscillator(TIG/MAG) | Structural components | Aviation aluminum alloy main structure, closed, prevent dust into | |||
| The transmission structure | Stepper motor + high precision ball screw + imported linear guide rail | ||||
| Swing unit | 0.5mm | ||||
| Swing stroke | 100mm | ||||
| Swing set | 0-50mm | ||||
| Oscillation frequency | 20-60time/min | ||||
| Residence time | 0-3sec | ||||
| Welding system | Maximum current 815A, rated current 650A, 100% transient load rate, high equipment integration, strong anti-interference ability | ||||
| WSP Expert control system for pipe welding | PLC+ human-machine interface, integrated management and control of various welding process parameters, the operator "learn quickly", shorten the equipment "input-output" cycle | ||||
| Flux transport/recovery | Automatic welding special flux transport recovery all-in-one machine + mobile flux recovery car, | ||||
| Safe use of equipment | From flux cartridge to flux funnel to flux recovery car to automatic closed loop control of flux cartridge, welding slag is filtered and separated by flux recovery car. | ||||
| Power supply condition | Electrical equipment meets the requirements of CE certification, insulation safety level/standard H/IP23 | ||||
| Equipment power | Safety limit is set for each function, and reliable safety protection, emergency stop button, grounding and safety device are provided to prevent misoperation or accidents | ||||
| Carbon pollution protection | Three-phase five-wire system, 380V+10%/50HZ + 1HZ | ||||
Product Photos
Company Profile
Wincoo Engineering Co., Ltd (WINCOO) is engaged in bringing the most suitable solutions/equipments for client, fabricators, EPC/C companies on pipe fabrication, tank construction, pipeline construction,industrial production lines, clean energy project and other industrial field.
We have ability of providing workable solutions to support clients to be awarded with shorter project execution time, fewer man-hour cost and higher efficiency construction/fabrication method and better quality during phase of project bidding.Based client's facility/site space availability, we are able to study/design and present matched configurations on project schedule, quality, cost and productivity to guarantee production pace is accordance with project requirement.To support project execution, we are always ready to work as fireman to give prompt supply on project materials from different consumables, tools, equipments/machines to special merchandise. With flexibility, we are also glad to perform as procurement agent in China to seek required supply resources.
What we can bring to you?
1. Support you to win the project during bidding phase.We can provide your more suitable configurations to help you shorten the constrcution time.
2. We can provide all technical documents and advices to support you for construction procedure clearifications
3. We can calculate the most suitable number of hydraulic jack according to the weight of the tank
4. We can provide your suitable hydraulic jack accessories with much more competetive price from our long time business partner if you need.
5. We can provide site people training service, and operation service or manpower service or as a subcontractor.
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