1,We can provide two kinds of whole solution for pipe spool fabrication system, Containerized Type Piping/ Pipe Spool Fabrication System and factory type fabrication solution
a. Basic Configuration:
Many Sets of Pipe Cutting & Beveling Machining Workstation.
Many Sets of Mechanical Pipe Fitting Up Workstation
Many sets of Piping Automatic Welding Workstation
Many Set sof Logistics Transport System or Conveying Sstem.
A Set of Steel Structure Pipe Racks.
We also have management system which is optional for the system
b. Production Efficiency: 10-40 time fast than by manual ( Hoisting by overhead traveling crane, Beveling by High Speed Pipe Cutting and Beveling Machine and Welding by Automatic Welding Station)
c. Applicable Industries: OIL & GAS, OIL REFINERY FACILITIES, PETROCHEMICAL, ONSHORE & OFFSHORE,CHEMICAL ENGINEERING, NUCLEAR POWER PLANT, SHIPBUILDING, POWER PLANT, ENERGY, AEROSPACE.
Production Capacity: 20, 000~150, 000 DI/ month (or depend on filed size or machines config),
It can greatly reduce manpower input, improve automation level & efficiency, and save much more cost.
2, we are also at advantage to provide complete solution for tank welding with different construction method, both bottom-to-top and top-to-bottom tank construction, hydraulic lifting system are especially designed for top-to-bottom tank erection. By our system, usually we take only around one month to finish the tank body.
Take one 50 Diameter Ground storage tank with the top to bottom for example, the configuration usually like as followings;
a, Two Automatic girth seam welding machines;(AGW)
b, One automatic vertical seam welding machiine;(EGW, electric gas welding machine);
c, One automatic fillet/butt corner welding machine/tractor;
d, One set hydraulic jacking system; we can provide three kinds of hydraulic jacking system according client requirement;
The highlights for the automatic tank welding machines are as followings;
A, welding speed is much faster than by manual, and we can provide the speed and cost comparison.
B, Most our machines are provided with Lincoln or miller power source, the welding effect can reach the international standard.
C, More than 99% welding are qualified with X ray test and welding performance is very stable;
D, It can greatly shorten the tank construction speed and reduce the manpower cost;
E, Our quotation and proposal is very competitive in market and our engineers are available to provide oversea service;
F, we can be the subcontractor to take the tank body work by ourselves. And the cooperation is flexible for us.
3,Meanwhile, We are able to provide complete solution for pipeline project. By our automatic system, the project construction time can be greatly shorted and greatly reduce the manpower cost.
We can prepare the proposal and quotation according to the project schedule, project locat, pipe materials,pipe size etc .The basic configuration for a short pipeline project usually like as followings;
a, Two Automatic orbital welding machines;(AGW)
b, One automatic /CNC/Hish speed pipe end beveling/facing machine
c, One Pneumat
ic Internal Pipe Line Up Clamp machine/ fast pneumatic fitting-up machine;
All the above equipment or solution, our engineers are available to provide oversea service.