PLC-Controlled Pipe Prefabrication Welding Station for Large Size Pipes/Pipe Spool Cantilever or Chuck Type Welding Machine with TIG/MIG/Mag/Saw with Lincoln
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- 11 yrs
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Product Highlights
- Multi-Process Welding Capability: Supports TIG, MAG, SAW, and SAW processes for root pass, filling, and cap welding.
- Wide Pipe Diameter Range: Handles pipe diameters from 2 to 44 inches (DN50 to DN1200mm) with various models.
- Versatile Welding Forms: Automates butt welding for straight pipes, flanges, elbows, tees, and reducers.
- Advanced PLC Control System: Features PLC with HMI for integrated parameter management and quick operator learning.
- High Precision Drive System: Uses frequency conversion motors, worm reducers, and precision linear guide rails.
- Comprehensive Flux Management: Includes automatic flux transport, recovery, and slag separation in a closed loop.
- CE Certified Safety Standards: Meets CE certification with insulation safety level H/IP23 and emergency stop features.
- Material Compatibility: Suitable for carbon steel, stainless steel, alloy steel, and copper-nickel alloys.
Product Attributes
- Customization
- Available
- Cooling Way
- Air Cooling
- Control
- Semi-Automatic
- Model NO.
- PPCW
- Style
- Tapped
- Frequency Range
- Intermediate Frequency
- Electric Current
- DC
- Keywords
- Cantilever Type Pipe Welding Machine
- Engineer Oversea Service Is Available
- 2"-60" Pipe
- Input Capacity
- 50kw
- Suitable Length
- 300~1200mm
- Wall Thickness
- 6~50mm
- Transport Package
- Container
- Specification
- CE SGS and can be customerized
- Trademark
- WINCOO
- Origin
- China, Jiangsu
- Production Capacity
- 500 PCS
Shipping
- Shipping Cost:
- Contact the supplier about freight and estimated delivery time.
Online Trading Protection
- Payment Guarantee
-
Platform-protected payments with refund support for eligible order issues.
- Platform Logistics
- Clearer shipment tracking with platform-supported logistics.
- Inspection Service
- Optional pre-shipment inspection for quality and quantity checks.
- After-Sales & Dispute Handling
- Platform-assisted dispute resolution, including refunds or returns when applicable.
Only orders placed and paid through Made-in-China.com Secured Trading are eligible for payment protection and the corresponding platform services.
Product Images of PLC-Controlled Pipe Prefabrication Welding Station for Large Size Pipes/Pipe Spool Cantilever or Chuck Type Welding Machine with TIG/MIG/Mag/Saw with Lincoln
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PLC-Controlled Pipe Prefabrication Welding Station for Large Size Pipes/Pipe Spool Cantilever or Chuck Type Welding Machine with TIG/MIG/Mag/Saw with Lincoln -
PLC-Controlled Pipe Prefabrication Welding Station for Large Size Pipes/Pipe Spool Cantilever or Chuck Type Welding Machine with TIG/MIG/Mag/Saw with Lincoln -
PLC-Controlled Pipe Prefabrication Welding Station for Large Size Pipes/Pipe Spool Cantilever or Chuck Type Welding Machine with TIG/MIG/Mag/Saw with Lincoln -
PLC-Controlled Pipe Prefabrication Welding Station for Large Size Pipes/Pipe Spool Cantilever or Chuck Type Welding Machine with TIG/MIG/Mag/Saw with Lincoln -
PLC-Controlled Pipe Prefabrication Welding Station for Large Size Pipes/Pipe Spool Cantilever or Chuck Type Welding Machine with TIG/MIG/Mag/Saw with Lincoln -
PLC-Controlled Pipe Prefabrication Welding Station for Large Size Pipes/Pipe Spool Cantilever or Chuck Type Welding Machine with TIG/MIG/Mag/Saw with Lincoln -
PLC-Controlled Pipe Prefabrication Welding Station for Large Size Pipes/Pipe Spool Cantilever or Chuck Type Welding Machine with TIG/MIG/Mag/Saw with Lincoln
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Product Description
CHUCK TYPE PIPE WELDING MACHINE
The PPCW series chuck type pipeline automatic welding machine is equipped with TIG/MAG/SAW three kinds of welding processes according to the requirements of using process, which can realize the automatic welding of the pipeline root pass, filling and cap.
The main welding forms are: Automatic butt welding of straight pipe and straight pipe, automatic butt welding of straight pipe and taper pipe, automatic butt welding of straight pipe and flange, automatic butt welding of straight pipe and elbow, automatic butt welding of straight pipe and tee.Product Parameter
| Model | PPCW-24 | PPCW-32 | PPCW-40 | PPCW-44 | |||
| Pipe diameter | 2-24 inch DN50-600mm |
4-32 inch DN100-800mm |
8-40 inch DN200-800mm |
8-44 inch DN200-1200mm |
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| Wall thickness | 3-50mm | 3-60mm | 3-80mm | 3-80mm | |||
| The material | Carbon steel, alloy steel, stainless steel, low temperature steel, duplex stainless steel, copper nickel alloy, etc | ||||||
| Groove type | V,U,double V Type and other complex groove | ||||||
| Pipe welding seam | Butt welds of various pipe segments, such as pipe + pipe, pipe + flange, pipe + reducer, pipe + tee, pipe + elbow, etc | ||||||
| Workpiece length | ≤12m | ||||||
| Cantilever welder track length | 14m | ||||||
| Trolley track length | 12m | ||||||
| Welding process | Gas shielded welding + fine/thick wire submerged arc welding, solid disc wire | ||||||
| Use wire specifications | CO2/MAG:Φ1.0-1.6,SAW:Φ1.6-4.0 | ||||||
| Welding speed (mm/min) | CO2/MAG:200-350; SAW:400-800 | ||||||
| Integrated prefabrication efficiency DN/ day | CO2/MAG:250-450; SAW:400-600 | ||||||
| Chuck type lifting type drive main engine | Chuck drive rotation mode | Frequency conversion motor + turbine-worm reducer + precision rotary support | |||||
| Chuck drive speed regulation type | Variable frequency stepless speed regulation | ||||||
| Chuck center high range | 900-1200mm | 1282-1907mm | 1282-1907mm | 1482-2107mm | |||
| Chuck drive output torque | 19400N.m | 72000N.m | 100500N.m | 100500N.m | |||
| The pipe clamp | Three jaw chuck clamping/four jaw chuck clamping | ||||||
| Chuck lifting mode | Motor + screw elevator + high precision linear guide rail | ||||||
| Portable cantilever welding machine | Cantilever welding machine column lifting | Motor + turbo-worm reducer + high precision linear guide rail | |||||
| Cantilever welding machine column lifting stroke | 1000mm | 1200mm | |||||
| The cantilevers extend back and forth | Motor + gear reducer + rack and pinion + high precision linear guide | ||||||
| Cantilever forward and backward travel | 1000mm | 1200mm | |||||
| Cantilever axis walk | Length 14m, electric walking | ||||||
| X/Y Shaft electric fine-tuning mechanism(SAW) | The transmission way | Motor + high precision ball screw + imported linear guide rail | |||||
| Adjust the stroke | 150mm for upper and lower, and 150mm for left and right | ||||||
| CNC linear oscillator(TIG/MAG) | Structural components | Aviation aluminum alloy main structure, closed, prevent dust into | |||||
| The transmission structure | Stepper motor + high precision ball screw + imported linear guide rail | ||||||
| Swing unit | 0.5mm | ||||||
| Swing stroke | 100mm | ||||||
| Swing set | 0-50mm | ||||||
| Oscillation frequency | 20-60time/min | ||||||
| Residence time | 0-3sec | ||||||
| Welding system | Maximum current 815A, rated current 650A, 100% transient load rate, high equipment integration, strong anti-interference ability | ||||||
| WSP Expert control system for pipe welding | PLC+ human-machine interface, integrated management and control of various welding process parameters, the operator "learn quickly", shorten the equipment "input-output" cycle | ||||||
| Flux transport/recovery | Automatic welding special flux transport recovery all-in-one machine + mobile flux recovery car, | ||||||
| Safe use of equipment | From flux cartridge to flux funnel to flux recovery car to automatic closed loop control of flux cartridge, welding slag is filtered and separated by flux recovery car. | ||||||
| Power supply condition | Electrical equipment meets the requirements of CE certification, insulation safety level/standard H/IP23 | ||||||
| Equipment power | Safety limit is set for each function, and reliable safety protection, emergency stop button, grounding and safety device are provided to prevent misoperation or accidents | ||||||
| Carbon pollution protection | Three-phase five-wire system, 380V+10%/50HZ + 1HZ | ||||||
Product Photos
PRESS ROLLER TYPE PIPE WELDING MACHINE
The PPBW series press roller type pipeline automatic welding machine is equipped with TIG/MAG/SAW three kinds of welding processes according to the requirements of using process, which can realize the automatic welding of the pipeline root pass, filling and cap.
Product Parameter
| Model | PPBW-24 | PPBW-32 | PPBW-40 | PPBW-44 | |
| Pipe diameter | 2-24 inch DN50-600mm |
4-32 inch DN100-800mm |
8-40 inch DN200-800mm |
8-44 inch DN200-1200mm |
|
| Wall thickness | 3-50mm | 3-60mm | 3-60mm | 3-60mm | |
| The material | Carbon steel, alloy steel, stainless steel, low temperature steel, duplex stainless steel, copper nickel alloy, etc | ||||
| Groove type | V,U,double V Type and other complex groove | ||||
| Pipe welding seam | Butt welds of various pipe segments, such as pipe + pipe, pipe + flange, pipe + reducer, pipe + tee, pipe + elbow, etc | ||||
| Workpiece length | ≤12m | ||||
| Cantilever welder track length | 6/12m | ||||
| Trolley track length | Gas shielded welding + fine/thick wire submerged arc welding, solid disc wire | ||||
| Welding process | CO2/MAG:Φ1.0-1.6,SAW:Φ1.6-4.0 | ||||
| Use wire specifications | CO2/MAG:200-350; SAW:400-800 | ||||
| Welding speed (mm/min) | CO2/MAG:250-450; SAW:400-600 | ||||
| Compaction type driver main engine | Compaction type main engine drive mode | Motor + turbo-worm reducer + taping roller set | |||
| The main driving wheel | Active rotation, 4 sets of polyurethane rubber roller | ||||
| Driving wheel speed | 0-1000mm/min, stepless frequency conversion speed regulation | ||||
| Pinch roller | Driven rotation, 4 sets of polyurethane coated roller | ||||
| Pressure arm lifting | Motor + gear reducer + screw screw + high precision linear guide rail | ||||
| Pressure arm rotation | 0-360 ° rotation, facilitate tube up and down | ||||
| Pressure wheel floating expansion | 50mm | ||||
| Horizontal arm moving mechanism | Extension of the transverse arm | Used for adjusting the position of welding head | |||
| The telescopic mechanism of the transverse arm | Motor reducer + gear rack + high precision linear guide | ||||
| The telescopic length of the transverse arm | 1000mm | ||||
| X/Y Shaft electric fine-tuning mechanism(SAW) | The transmission way | Motor + high precision ball screw + imported linear guide rail | |||
| Adjust the stroke | 150mm for upper and lower, and 150mm for left and right | ||||
| CNC linear oscillator(TIG/MAG) | Structural components | Aviation aluminum alloy main structure, closed, prevent dust into | |||
| The transmission structure | Stepper motor + high precision ball screw + imported linear guide rail | ||||
| Swing unit | 0.5mm | ||||
| Swing stroke | 100mm | ||||
| Swing set | 0-50mm | ||||
| Oscillation frequency | 20-60time/min | ||||
| Residence time | 0-3sec | ||||
| Welding system | Maximum current 815A, rated current 650A, 100% transient load rate, high equipment integration, strong anti-interference ability | ||||
| WSP Expert control system for pipe welding | PLC+ human-machine interface, integrated management and control of various welding process parameters, the operator "learn quickly", shorten the equipment "input-output" cycle | ||||
| Flux transport/recovery | Automatic welding special flux transport recovery all-in-one machine + mobile flux recovery car, | ||||
| Safe use of equipment | From flux cartridge to flux funnel to flux recovery car to automatic closed loop control of flux cartridge, welding slag is filtered and separated by flux recovery car. | ||||
| Power supply condition | Electrical equipment meets the requirements of CE certification, insulation safety level/standard H/IP23 | ||||
| Equipment power | Safety limit is set for each function, and reliable safety protection, emergency stop button, grounding and safety device are provided to prevent misoperation or accidents | ||||
| Carbon pollution protection | Three-phase five-wire system, 380V+10%/50HZ + 1HZ | ||||
Product Photos
Company Profile
Wincoo Engineering Co., Ltd (WINCOO) is engaged in bringing the most suitable solutions/equipments for client, fabricators, EPC/C companies on pipe fabrication, tank construction, pipeline construction,industrial production lines, clean energy project and other industrial field.
We have ability of providing workable solutions to support clients to be awarded with shorter project execution time, fewer man-hour cost and higher efficiency construction/fabrication method and better quality during phase of project bidding.Based client's facility/site space availability, we are able to study/design and present matched configurations on project schedule, quality, cost and productivity to guarantee production pace is accordance with project requirement.To support project execution, we are always ready to work as fireman to give prompt supply on project materials from different consumables, tools, equipments/machines to special merchandise. With flexibility, we are also glad to perform as procurement agent in China to seek required supply resources.
What we can bring to you?
1. Support you to win the project during bidding phase.We can provide your more suitable configurations to help you shorten the constrcution time.
2. We can provide all technical documents and advices to support you for construction procedure clearifications
3. We can calculate the most suitable number of hydraulic jack according to the weight of the tank
4. We can provide your suitable hydraulic jack accessories with much more competetive price from our long time business partner if you need.
5. We can provide site people training service, and operation service or manpower service or as a subcontractor.
About the Supplier
This supplier has been audited by TÜV Rheinland. Verify the report on the official TÜV Rheinland website with ID "MIC-ASR2241481". Items marked "
" are certified.
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Company Profile
Wincoo Engineering Co., Ltd (WINCOO) is engaged in bringing the most suitable solutions/equipments for client, fabricators, EPC/C companies on pipe fabrication, tank construction, pipeline construction, industrial production lines, clean energy project and other industrial field.
We have ability of providing workable solutions to support clients to be awarded with shorter project execution time, fewer man-hour cost and higher efficiency construction/fabrication method and better quality during phase of project bidding.
Based client's facility/site space availability, we are able to study/design and present matched configurations on project schedule, quality, cost and productivity to guarantee production pace is accordance with project requirement.
To support project execution, we are always ready to work as fireman to give prompt supply on project materials from different consumables, tools, equipments/machines to special merchandise. With flexibility, we are also glad to perform as procurement agent in China to seek required supply resources.
Our products covers roll machine, shearing machine, plate bending machine, lathe machine, boring machine, milling machine, grinding machine, pipe band saw cutting machine, Flame & Plasma profiling cutting machine, beveling & Cutting all-in-one machine, orbital cutting & Beveling machine, factory fixed beveling machine, transferable beveling machine, multifunctional fitting-up station, pipeline fitting-up device, positioners, factory type automatic welding machine, pipeline orbital welding machine, welding rod production line, welding wire production line, inductive heating pipe welding machine, storage tank including ground storage tank/sphere tank automatic welding machine, hydraulic jacking system, automatic tank welding seam RT machine, Blasting machine, plate roller, pipe tubular welding machine, solar and wind power generation system, etc.
About Our Factory & Business Background
- Address
- No 15, Fengji Avenue, Yuhua District, Nanjing, Jiangsu, China
- Terms of Payment
- LC, T/T, Western Union, Money Gram
- International Commercial Terms(Incoterms)
- FOB, EXW, CFR, CIF
- Average Lead Time
-
Peak Season Lead Time: more than 12 months
Off Season Lead Time: within 15 workdays - Nearest Port
- SHANGHAI
Our Production Capability & Technical Expertise
- Main Products
- Pipe Welding Machine, Automatic Welding Machine, Tank Weldingmachine, Automatic Pipe Spool Fabrication Line, Automatic Tank Construction Equipment, Automatic Horizental Seam Welding Machine, Automatic Girth Seam Welding Machine, Automatic Vertical Seam Welding Machine, Megw/Fcaw Dual Welding Progress Vertical Welding, Single Sided Girth Welder
Our Industry Experience & Global Business Record
- Export Year
- 2015-01-01
- Main Markets
- North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, Mid East, Eastern Asia, Western Europe
FAQ
- What welding processes does the machine support?
- The machine supports TIG, MAG, SAW, and SAW processes for automatic welding of root pass, filling, and cap.
- What is the range of pipe diameters the machine can handle?
- It handles pipe diameters from 2 to 44 inches (DN50 to DN1200mm) depending on the specific model selected.
- What types of pipe connections can be welded automatically?
- It performs automatic butt welding for straight pipes, flanges, elbows, tees, reducers, and taper pipes.
- Does the machine include a flux recovery system?
- Yes, it features an all-in-one flux transport and recovery system with automatic slag separation.
- What control system is used for the welding process?
- It uses a PLC with a human-machine interface for integrated management of welding parameters.
- Is the equipment certified for safety?
- Yes, the electrical equipment meets CE certification requirements with safety limits and emergency stops.
- What materials can be welded with this machine?
- It is compatible with carbon steel, alloy steel, stainless steel, low-temperature steel, and copper-nickel alloys.
- What is the maximum welding current of the system?
- The welding system supports a maximum current of 815A with a rated current of 650A.
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Product Groups
- Tank Construction Equipment
- Pipeline Construction Equipment
- Orbital Pipe Welding Machine
- Pipe Welding Machine
- Portable Pipe Flame and Plasma Cutting Machine
- Steel Structure Production Line
- Pressure Vessel Production Line
- Pipe Spool Fabrication Line
- Band Saw Cutting Machine
- Rolling Machine
- Fiber Opening Machine
- Others
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