Automatic Shot Blasting Machine Internal Surface Cleaning Machine for Steel Structure Production Line

Product Details
Customization: Available
After-sales Service: Quality Assurance
Warranty: 1 Year
Manufacturer/Factory, Trading Company
Diamond Member Since 2016

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Management System Certification
ISO 9001, ISO 9000, ISO 14001, ISO 14000, HSE, QHSE, ISO 13485
Export Year
2015-01-01
  • Automatic Shot Blasting Machine Internal Surface Cleaning Machine for Steel Structure Production Line
  • Automatic Shot Blasting Machine Internal Surface Cleaning Machine for Steel Structure Production Line
  • Automatic Shot Blasting Machine Internal Surface Cleaning Machine for Steel Structure Production Line
  • Automatic Shot Blasting Machine Internal Surface Cleaning Machine for Steel Structure Production Line
  • Automatic Shot Blasting Machine Internal Surface Cleaning Machine for Steel Structure Production Line
  • Automatic Shot Blasting Machine Internal Surface Cleaning Machine for Steel Structure Production Line
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  • Overview
  • Product Description
  • Product features
  • Product Parameters
  • Major Component
  • Detailed Photos
  • Company Profile
Overview

Basic Info.

Application
Steel
Fuel
Electric
Type
Crawler Abrator
Cleanliness
High Cleanliness
Automation
Automatic
Certification
CE
Feature
Non-Toxic
Condition
New
Customized
Customized
Product Name
Shot Blasting Machine
Keywords
Surface Cleaning Machine
Color
Blue,Customized
Shot Blasting Speed
73m/S
Capacity of Shot Conveying
120t/H
Transport Package
Container
Specification
Customized
Trademark
WINCOO
Origin
China
Production Capacity
360 Sets/Year

Product Description

Shot Blasting Machine

Product Description

Shot-blasting machine is a kind of shot-blasting equipment, which is applied to clean the surface of steel structure welding workpiece, H-style steel, plate and other profiles. It can clean away rusty spot, rusty scale, welding slag on the workpiece surface, as well as welding stress, in order to remove stress and improve surface lacquer quality and rot proofness of steel structure and steel.
 

Automatic Shot Blasting Machine Internal Surface Cleaning Machine for Steel Structure Production Line
Automatic Shot Blasting Machine Internal Surface Cleaning Machine for Steel Structure Production Line

 

Product features

1,The quantity of shot-blasting and arrangement mode both are calculated by computer mass ejection simulation. The 8 impellers are located at upper and lower, right side and left side, ensuring that the bunch of projectiles ejected by shot-blasting cover the most part of the steel surface, including the end parts. It makes sure that the effect of shot-blasting is overall and effective.
2,The system is a centrifugal peering shot-blasting, which is adopted in advantages of massive shot-blasting and high ejection speed. Both the quantity and the momentum of the projectiles ejected to the workpiece surface are highly improved in unit time. So it can shorten the shot-blasting time, and improves the efficiency, comes to a pleasing cleaning quality.
3,Dedusting system adopts filtration type of back flushing. Dust collector adopts folded dedust filter cylinder, and the dedusting area has increased. The filter cylinder adopts nano-meter fiber technology; dust collection efficiency is more than 99.99%, especially for dust particles with a diameter of 0.5μm. After efficient filtration, the air is clean and can be recycle used or indoor emission. The pulse controller can adjust the frequency, speed and intensity of ash removal, compared with domestic traditional bag type single grade dedusting system, it has advantages of high dedust efficiency, lower operation resistance, small volume, light weight, easy replacement and so on. Emission quantity meets the national emission standard.
4,Shot sand separation system adopts advanced full curtain type, it's invented by company after a long time research. It's especially for steel structure shot separation cleaning after blasting. The performance i achieves home and abroad similar product level. The separation combines both wind selection and screening together, separates dust, metal oxide scale fragments, broken sand, large particles from qualified projectile, and obtains clean steel shot.
5,Spring steel plates and resistance rubber complex figure type baffles are installed in the two ends of shot-blasting chamber, in order to prevent projectiles splashing. At same time, it decreases the area of chamber in and out ports, so enhances the effect of dedust.
6,Projectile clean-away device is installed in every out port of chamber, it can blow away remained projectile on workpiece, reduce the wastage of projectile, lower the leakage of projectile. To the complicated structure workpiece, operator can clean projectile at outside. Dust is absorbed by dedusting system. This system adopts self-circulation type to clean the surface.
7,Adopting the international advanced technology projectile controller. Not only can control projectile self-support. But also can through the control valves'work schedule regulate projectile's flow rate. So as to realize it supply controllable and adjustable. It can guarantee no leakage projectile and jam phenomenon .Diversion safe and reliable.
8,Aim at different specifications, shapes and complex degree of steel. The roller running speed can use transducer to on-line adjusting. Make different parts can get cleaning effect.

Product Parameters

Size of workpiece        
Width×height ≤800×1800mm
Length                                        3000-12000mm
Quality requirement                               Sa2.5, Ra15-50
Impeller head
Model of impeller head                            QZ320
Quantity of shot-blasting                           8×200kg/min
Turning speed                                   2940r/min
Shot blasting speed                                73m/s
Driving power                               8×11KW
Workpiece conveying system  
Length of input roller conveyor                        12000mm
Length of output roller conveyor 12000mm
Length of roller conveyor in chamber                     6100mm
Distance between roller conveyor out of chamber           1000mm
Load capacity of roller conveyor                       1000kg/m
Conveying speed                                   0.5-5m/min
Shot conveying system
Capacity of shot conveying                           120T/h
Longitudinal screw conveyor
Driving power                                      5.5KW
Power of bucket hoister
Driving power                                     7.5KW
Hoisting speed                                     1.5m/s
Hoisting capacity                                   120T/h
Power of curtain separator
Driving power                                       4KW
Width of curtain                                    2000mm
Steel shot diameter                                 ф0.8-ф1.2mm
Model of dusting system
Discharge quantity                                  <120mg/m3
Wind speed of the gate                               <5m/s
Handling volume of dusting system                    15000m3/h
Quantity of filter core                                12
Filtering area (12×20)                                 240m2
Centrifugal ventilator Model                          4-72-5A
Centrifugal ventilator air volume                      15000m3/h
Centrifugal ventilator wind pressure                   2022 Pa
Centrifugal ventilator power                          15KW
Cleaning system ventilator power                      15KW
Overall power                                       ≈140KW
Whole machine air volume                           15000m3/h

Major Component

Automatic Shot Blasting Machine Internal Surface Cleaning Machine for Steel Structure Production Line
Impeller head is the key part of this machine, its working principle is: impeller creates centrifugal force and wind force during high speed rotating, pre-accelerate the shots when it flow into shot pipeline, under the action of centrifugal force, through orientation window and along vane length direction, speed up and blast at last. Formed shot sector stream attack work-piece surface.
The impeller head includes vane wheel, vane, shot dividing gear, orientation jacket and motor. Vane wheel is double disk structure. Vane adopts self position structure and is fastened in vane wheel depend on centrifugal force with features of convenient deinstallation and stable and reliable.
Vane, shot separating gear and orientation jacket use high chromium wearing alloy material, with characters of long lifetime. Vane can make sure for 1500 useful hours and shot separating gear 2000 hours and orientation jacket 2000 hours.
Turn orientation jacket can change shot blasting direction. And the adjusting principle is shot stream can cover work-piece completely.
Automatic Shot Blasting Machine Internal Surface Cleaning Machine for Steel Structure Production Line

Detailed Photos

Automatic Shot Blasting Machine Internal Surface Cleaning Machine for Steel Structure Production Line
Automatic Shot Blasting Machine Internal Surface Cleaning Machine for Steel Structure Production Line
Automatic Shot Blasting Machine Internal Surface Cleaning Machine for Steel Structure Production Line
Automatic Shot Blasting Machine Internal Surface Cleaning Machine for Steel Structure Production Line
Automatic Shot Blasting Machine Internal Surface Cleaning Machine for Steel Structure Production Line
Automatic Shot Blasting Machine Internal Surface Cleaning Machine for Steel Structure Production Line
 

Company Profile

Wincoo Engineering Co., Ltd (WINCOO) is engaged in bringing the most suitable solutions/equipments for client, fabricators, EPC/C companies on pipe fabrication, tank construction, pipeline construction,industrial production lines, clean energy project and other industrial field.

Our Services & Strength
*We have ability of providing workable solutions to support clients to be awarded with shorter project execution time, fewer man-hour cost and higher efficiency construction/fabrication method and better quality during phase of project bidding.

*Based client's facility/site space availability, we are able to study/design and present matched configurations on project schedule, quality, cost and productivity to guarantee production pace is accordance with project requirement.
*To support project execution, we are always ready to work as fireman to give prompt supply on project materials from different consumables, tools, equipments/machines to special merchandise. With flexibility, we are also glad to perform as procurement agent in China to seek required supply resources.

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